Mori seiki turret clamp light is blinking. scares the crap outa me to stick my head in there with the machine on. LOL. On second machine when I go from 1 to 5th position turret clamps on every tool. Although the turret will move under rapid as well as MDI and auto. After replacing the cable we lost all the parameters on the machine. ZRN procedure is done. Replacing Machine Light. Then select Handle and select T in the axis selection Totare turret nearest to the n. Was re-aligning the turret, and now it won't index back to tool 1. The window is a consumable and is not covered by the warranty. The problem we are encountering now is when the turret indexes it indexes normal and at the end of the index it has a slight jump and a clang coming from the clamp. We were getting a 9031 spindle 2 alarm. (it Lathe Turret Face Wedge/Clamp for 1. Unclamp the turret, select T in the hand wheel mode, jog the turret with the hand wheel to position 1. Does anyone have any insight into how to fix the alarm below. Now all the axis are running fine (homing etc), spindle run fine (chuck clamp Mori Seiki Machines; Is the TCL light on or flashing? 01-27-2011, 08:44 PM #3. The turret will then clamp, and the TRCL light will stop blinking. -----I think i have put in the wrong forum beforem i hope this is the right one. I read one post that the O-ring on the mounting place caused this problem but the surface has been cleaned thoroughly. (if the turret is on 1st position and want to go on 5th the turret unclamp, rotate to 5th position and clamp). Jan 13, 2017 · Re: EX357 Turret Index Time Over (R1606. That shaft is what clamps the turret, so you probably had the turret in clamp mode when you tried to tighten it, fighting 5K lbs of hydraulic force. Will not home Mori Seiki is not responsible for accidents caused by the use of a fixture prepared by the customer without consulting Mori Seiki. 2) SL400. Replaced 2 bad prox switches. 4 back to a 1. 2 mode, the speed of the spindle or polygon synchronous axis either exceeds the clamp value or is too small. Machine tool chuck problems and repairing solutions. Turret (Tool Holder Just an update on problem also looking for any manuals on the Mori Seiki SL-3 Turret sitting on position 1 selector switch on 1 when pressing green turret button the turret moves forward then back but does not index, we have fitted 2 new relays (my4 24v) to CR17 and CR18, also the green light stays out until I switch off and reset power to machine. Recently, the machine did the same thing but when I reset and restarted the program View and Download mori seiki NL1500 user manual online. won't move again, until I hit reset, and then it only cycles to the next tool and stops. 1990) about an upcoming job I have to program on it and evidently the turret will only index 1 way say from tool 1 to tool 2. Quick Navigation Mori Seiki lathes Top. The alarm reads: Turret need zero return R1610. 01-15-2017, 09:25 PM #3. In order to raise the continuous machining precision of lathes, 95 % of which is said to be taken up by cutting time, we at Mori Seiki have come up with the concept of total heat elimination. the index lamp is flashing. Dec 8, 2010 · A rat nested on top of the warm turret motor, conveniently chewed through all 4 prox switch output wires, and one 24V wire. I've got a Mori lathe (AL-20) with a crappy Fanuc OT Mate control. The clunk you have now is most likely from the nut being too loose. Feb 2, 2014 · MORI SEIKI SL-25B TURRET INDEXING PROBLEM FANUC OT. Those early machines do eat Bestac Boards, which is a small relay card. Dec 24, 2010 · turret spins indefinitely. Site Areas Some hydraulic parts were missing from the very 'front' of the turret and fluid was coming out of the cover plate. The TRCL light was flashing. Then select ZRN mode Then keep press Turret Index (turret will rotate a lil bit then stop). thanks in advance Jan 5, 2014 · Hello I have a older Mori Seiki SL 2-H Lathe with a Fanuc 3T Model F Controls. Tech removed the WTO and was able to retract the live tooling drive unit. 7 (EX4042) Our best and brightest techs have worked it through the night and day with no resolution. 1 cutting position (a bit in advance respect tte exact position). Does any body know which are the d parameters I should be playing with to get this machining running. Things that will keep the axis from moving are drive unit, door interlock (common) or turret clamp fault. before this happened it was working fine Each machine is shipped with a variety of built-in safety devices. we had a backup so we restored the system. After hooking up power to the machine the "error" light on the front of the controller is blinking. I have a CNC Lathe Mori Seiki SL-250 with MSC-500 control (i have been told it is a Fanuc control not seiko), after losing and restore the parameters (due to a battery failure), the movements are ok on X & Z axes but the tool turret is misaligned, i mean when it moves towards the material in X axis, i can see the View online or download Mori seiki NL3000/3000 CNC Lathe Maintenance Manual. 97") O. Index a couple times, then stop the turret while unclamped, tighten nut again. Which is the turret contactor? Does the turret clamp prox. Make sure turret is unclamped and The turret light is flashing like it wants me to manually bring it to postion number 1 but it will not index. 12 position turret. in normal mode - x-axis and turret won't move and the - z-axis will only move if its zero position is set to invalid in the diagnostics menu - The TRCL light is blinking - Live tooling axis hasn't worked since getting the machine. The specified rotation speed ratio thus cannot be maintained. the company brought a second hand crashed Mori Seiki SL250-1683 with an MSC-501 controller a while ago, the restoration is going well but we have had a few issues. Similar Threads: Need Help!-MORI SEIKI NL3000- TURRET INDEXING ISSUE May 13, 2024 · Noticed TRCL is blinking, Checked position of turret vs machine, and physically realigned with D105. Need Help!-mori seiki SL150 with MSC518 control need to reset tool turret position If this is your first visit, be sure to check out the FAQ by clicking the link above. so that is troubling. Please note we do not have any machine builder manuals or electric diagrams for the machine. From tool #1 home position, with home light on, switch set to #2 thru #8, turret will index to just before #3 position, hesitates, then rotates slightly, then seats Will not index after (error). This is a wedge block tool holder that is used for clamping Mori Seiki SL-35 lathe OD tools to the turret. Aug 30, 2021 · Function category: Polygon turning;Alarm details: In G51. View online or download Mori seiki NL3000/1250 Maintenance Manual Replacing Machine Light. switch is not on, either. Book suggests gain adjustment. Be careful when installing a replacement with the slack/backlash between the encoder gear and turret gear. Set it back to clamp, and reset the machine a few times, still blinks, turned machine off and came back the next day, same condition Oct 15, 2010 · If the machine sat for a long time, my guess is it's a clamp switch not popping out with the turret. Will not home after reset. Re: EX357 Turret Index Time Over (R1606. #1 index & turret clamp. 5x30 cap screws. I have mori-seiki CL20A, MF-T8, Fanuc16(I think) the situation below: - Whenever I choose turret index (No. Apr 27, 2010 · Hello I have a freind that bought a older Mori seiki SL-15 turning center. I was messing around with random M codes, and it took me 10 minutes to get my turret to index back in. Draw tube problems and learn basic operation. Page 72 MACHINING CHAMBER 6. thesaurian. scares the crap outa me to stick my head in there with the machine Nov 9, 2017 · The turret was taken off and replaced and the tool stations that did not clamp changed (it started with problems at 9 and 10 then moved to 3 and 4). Thanks, WECtech. + for unclamp, -for clamp. One WTO (live tooling) units appeared to have frozen. Mori tech suggested that the turret contactor goes bad on this machine. Oct 31, 2016 · Mori Seiki SL1H turret & tailstock stopped working but chuck works no errors SOLVED; NEED HELP!! SL-25B5 TURRET ISSUE; Need Help!-Mori Seiki SL1A LX1 330, 310 Errors; Need Help!-Mori seiki zl 45 cnc lathe machine (Double Turret) Troubleshooting lathe chuck clamp/unclamp operation problems. If anyone has a procedure to fix this problem please help. 2. Hi!!! I have a similar problem with a Nakamura Tome TMC-12 Control Series 21-T, this machine was working well, until a technician came to check a vibration in the Z axis servo, apparently it loaded parameters and the machine did not return to work, I have a backup of the machine parameters, I reloaded them, no alarm comes out, but it is in EMG state, I can navigate the menus, but nothing else Jan 30, 2015 · Problem-Hitachi HT-25G - Alarm 5105 Turret Won't Index + No QCT Tool Clamp/Unclamp; Need Help!-Mori Seiki SL2 turret won't unclamp; Need Help!-Talent 8/52 Duplomatic turret wont unclamp; Need Help!-Tornado 300 w/Duplomatic Turret Unclamp Alarm View online or download Mori seiki ZL-253 CNC Lathe Operation Manual. new turret bolted right on without issues and appears to be identical to existing. I have a Hyundai-Kia SKT250 2007 Fanuc 0i-TC. Oct 30, 2016 · If the motor was actually bad, the turret should simply try to fall in to the tailstock. He says there is no alarms on the CRT so he is at a loss as to what it could be. the dgn file starts from p no 300 to 549 parameter. To prevent the occurrence of such accidents, all programmers and other personnel that deal with the machine must carefully read the manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment manufacturers, before attempting to operate, maintain Hello I have a freind that bought a older Mori seiki SL-15 turning center. 41. A. we also check the ladder it shows up high low there two. Bolt center spacing is 50mm (1. Dec 30, 2023 · Greetings. When I select tool postion 1 and hit then index button Feb 24, 2013 · Hey guys, hopefully someone can help me I have a issue that is driving me up the wall. Looking at the turret on this thing I find a A,B,D,Z switch in addition to the turret clamp switch. But the home/index prox. The turret will not index within any mode. I priced out the parts (looks like the clamp/unclamp hydraulic slide assembly) from mori - it was cheaper to buy a complete turret from ebay. Posted via Mobile Device. The turret will spin and message appear that EX357 turret index time out - Then, the turret index button is flashing light. It should be flashing. That problem was, the turret would operate normally but the TRCL light would stay off after index was complete. However, careless handling of the machine can cause serious accidents. If you tell it to go from tool 2 to 1 it will unclamp and move out but not rotate and after a few seconds it will time out with an alarm. 1 to 1 and then the machine would run again. Also for: Nl2000, Nl2500, Nl3000, Msx-850, Msx-850iii. Aug 6, 2006 · turret spins indefinitely. Thanks a lot. Solution: in manual mode, index the turret. Often the encoder will have a small LED that lights up when on Tool 1. Page 239 If it is necessary to mount a chuck or fixture to hold a workpiece in the chuck or a fixture which is directly mounted to the spindle, contact Mori Seiki or the chuck manufacturer for the measures that Hi guys I have bought second Mori Seiki Al2 and realized that first one makes indexing of the turret directly from one to another position. Slotted and pined for proper alignment and Aug 14, 2009 · We have a Mori SL403 with live tooling. 77. Go to parameter 1815. - Now I cannot move the turret in handle mode or run cycle from program. Jan 31, 2022 · I recently picked up a 1988 Mori Seiki SL-3 H with a Fanuc 10TF control. This may not be related but, the pulse dial will not move the turret. I am having turret problems no crashes other than a broken dill bit 1/4 inch. Is it possible there is a parameter flipped? The turret index light is blinking. It uses the servo driven turret with a hydraulic clamp system. You may have to register before you can post: click the register link above to proceed. Mori Seiki Machines; Mori Seiki lathes; keys to clamp/unclamp turret. of knife) and press turret index. Page 61: Using The Door Interlock Function Mori Seiki recommends the customer to use the machine with the door closed and the door interlock function valid. switch have any effect on the indexing, or just clamp/unclamp? Similar Threads: Fanuc Oi-Tc Turret Mis Index(A0. clamp the turret, and make sure it's clamped, it still has a coupling it locks in to. Mori Seiki is not responsible for problems arising from the use of non-specified replacement window parts. A and Z are connected to the NC B,D, and turret clamp are routed to a board that also is fed signals corresponding to what the hydraulic valves are being directed to do. I would look for a spare encoder on Ebay, or Tennessee Industrial Electronics, or even Fanuc. 5020 PARAMETER OF RESTART ERROR: An erroneous parameter was specified for restarting a program. Causing the turret deccel signal to fail. Its a 12 station turret, What it is doing is, when it indexes it will not stop rotating, after a bout 10 revs it will stop not locked, and Newbie-Mori Seiki return to Microsoft Windows; Need Help!-Mori SL1A Zero Return problem. NL1500 lathe pdf manual download. This happened while doing some pretty agressive machining with lots of vibration. Need Help!-Mori Seiki SL-1 - Zero Return on X Problem; Need Help!-daewoo 12l lathe turret won't return; Need Help!-Mori 11T zero return problem Please contact the Mori Seiki Service Department and obtain specified parts when replacing the window. The machine has had a turret index problem for a while when cold but after you index it a few times it worked fine. M10 taped hole for tool release. Feb 17, 2014 · Then while pressing Turret + or Turret - you can Clamp/Unclamp Turret. The clamp / unclamp light next to the manual index button is blinking. 4 (3 axis if not a sub/milling machine) Change to 0. 3) Mori AL-2 Turret Indexing and X Home Problem; Home made Nov 24, 2010 · I got talking to the operator of our Mori Seiki TL-40 (c. This is a wedge block tool holder that is used for clamping Sauter Supersonic / Mori Seiki lathe OD tools to the turret. It clamps de-clamps fine . If the window is damaged, take due care View online or download Mori seiki NL3000/700 Maintenance Manual. Right now it is on tool #7, the little LED position indicator says its on 7, so I am not sure if it is really "lost" but the TRCL light is blinking and I found one little sentence in one of the books I have for it Jan 25, 2013 · 5) Turret unclamp is by turret “Plus” button, Turret clamp is by turret “Minus” button 6) Press “Reset” button 7) In manual mode press “SPJ” spindle jog button to rotate the turret 8) Make the turret rotate more than 1 revolution and then stop it so that the dimple is 10 to 20mm away from the station 1 marker arrow. 271. It cycles to the next tool only, and stops. we recently had to replace our spindle optical cable due to the old one being chewed up by a rogue rat. I was doing work on the shop so the machine has been unplugged for about a month. Jan 5, 2014 · If your turret has an encoder/resolver for rotation count, it could be bad. Battery is new DMG MORI NZX 2500 (turret 1) DMG MORI NZX 2500 (BMT60) DMG MORI NZX 2500 (turret 2 = BMT40) DMG MORI NZX 6000; DMG MORI SL 400, 403, 600, 603 MC; DMG MORI Sprint 65 VDI30 Trifix® Mori Seiki ZT 2500 CDI80-TN340018; Mori Seiki SL/ZL 150 - 154 MC/SMC/Y/SY; Mori Seiki SL/ZL 200 - 254, 2500 MC/SMC/Y/SY; Mori Seiki DuraTurn 2050, 2550 MC Jan 3, 2011 · The turret light is flashing like it wants me to manually bring it to postion number 1 but it will not index. I have a Mori SL35 that has a blinking turret clamp light. Oct 13, 2012 · Mori Seiki SL603CMC/3000 Turret issue. 2" Comes with (2) M10x1. Thanks In Advance. Jan 20, 2012 · Turret +/- now clamp/unclamp the turret. Your also not really answering questions. Jan 3, 2011 · A rat nested on top of the warm turret motor, conveniently chewed through all 4 prox switch output wires, and one 24V wire. I have a 1996 Mori Seiki CL 20 with a 10 station turret and fanuc 21tb control. O Prevent Turret Head Indexing. Feb 11, 2015 · Just an update on problem also looking for any manuals on the Mori Seiki SL-3 Turret sitting on position 1 selector switch on 1 when pressing green turret button the turret moves forward then back but does not index, we have fitted 2 new relays (my4 24v) to CR17 and CR18, also the green light stays out until I switch off and reset power to machine. The turret was taken off and replaced and the tool stations that did not clamp changed (it started with problems at 9 and 10 then moved to 3 and 4). Store the Clamp Lathe Turret Face Wedge/Clamp for 1" OD Tooling . You're getting that alarm because the turret is not clamped into its proper position. Indexing the Turret after Setting the Target Station Number. Turret (Tool Holder) Coolant Nozzle Clogging May 18, 2007 · When the turret gets a rotate signal, the hydraulic piston pushes the 2 face gears apart, and thus pushes the tool turret away from the cast iron box, then the turret rotates to the new tool position, and then the piston clamps back, pulling the turret and it's curvic coupling back into the fixed curvic coupling mounted on the cast iron turret box. Length is 4. I cycled the power and now in manual, the TRCL light flashes and if you try to index, the turret extends to disengage, the TRCL light goes out but the turret does not rotate. before this happened it was working fine The problem now: I was running it yesterday and it went to do a tool change mid program and it alarmed out with a EX0357 turret index time over. In the Mori Seiki's OPERATION MANUALs, all operation procedures are explained NOTE assuming that the door interlock function is valid and the door is closed. The turret clamp is on but doesn't allow to change tools , the dial May 17, 2017 · All of the other batteries seemed ok, but I went ahead and replaced all 3 of the batteries, but now need to get my turret position back. 25" OD Tooling . when we had taken the back up of this machine 2 files were generated one for parameters and another one for diagnostic parameters named dgn. To prevent the occurrence of such accidents, all programmers and other personnel that deal with the machine must carefully read the manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment manufacturers, before attempting to operate, maintain Sep 15, 2020 · Machine: Mori Seiki ZT 1500 Y Control: Fanuc Problem: The machine started to alarm out with the TCRL light blinking and I would have to reset the turret and set D150. 3) Turn on power again. Each machine is shipped with a variety of built-in safety devices. Hydraulically operated steady rest in the tool table; Position-locking the turret leads to increased process safety; Fix the steady rest position, to position and shape tolerances to comply with the program after reboot The most prominent feature of the NL Series is said to be the elimination of the adverse effects of heat. . Mar 21, 2013 · Re install disk and tighten that nut good. 4 to be the same position as indicated on the control. MFT6 is a standard 16 control, nothing special there. A little WD40 works well. 5 Clamp/Unclamp Issue; Need Help!-Tool clamp/unclamp via Focas; Need Help!-Clamp Unclamp Problem VMC; Need Help!-clamp and unclamp AB axis in PB command Mori seiki NL3000/1250 Pdf User Manuals. Our electrician is loosing his hair. also if there is any turret homing procedure. See below 10 Feb 2, 2014 · Thanks for your reply. DO NOT POWER OFF! Change 1815. 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